Troubleshooting Impression Material Problems

Jim Hamilton, DDS

Welcome to the Course Home Page of the Troubleshooting Impression Material Problems course. To view a topic, just click its title from the index below. You can then return to this page by clicking on the icon. For additional information on the course and for enrollment information click here.

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Index:

A. Course and Enrollment information

B. Background - Why a course on "Troubleshooting Impression Material Problems"?

C. Troubleshooting Impression Material Problems - What causes voids in crown and bridge impressions?

  1. Voids on buccal or lingual axial walls of the preparation
  2. Voids on the distal axial wall of the preparation
  3. Voids at a line angle
  4. Voids throughout the impressions
  5. Voids in the sulcus
  6. What causes distortions in otherwise good looking impression?
  7. Single step putty - wash technique
  8. Two step putty - wash technique

This is the half way point in "Troubleshooting Impression Material Problems". To view the rest of the course, or receive credit or participate in the Question and Answer Forum, you will need to register for the course.

  1. Heavy body - light body technique
  2. Triple tray technique
  3. What causes impression materials to set too fast?
  4. Fast set due to Temperature -- How can it happen?
  5. Mismatched base and catalyst
  6. What causes impression materials to set slowly?
  7. Shelf-life

  1. What causes positive, not negative, spheres on this die?
  2. What class of impression materials is the most popular in the United States and what causes them not to set?
  3. Surface non set in the sulcus
  4. Non set throughout the material
  5. Test Questions
  6. Question and Answer Forum

 

 

Questions? Comments?

Questions or Comments relating to this CE course or activity can be e-mailed to Dr. Hamilton:

e-mail to: jchamilt@umich.edu


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© J. Hamilton, University of Michigan, School of Dentistry, 1996

 

Voids on buccal or lingual axial walls of the preparation

.

Figure 1

What causes voids on the buccal or lingual axial walls of the crown and bridge impression (Figure1)? This problem is often seen at the junction of the tray material and the injection material. The most likely reason for this problem is that not enough wash material was injected around the prep, so that when the tray material was seated, there wasn't enough wash to flow up to the tray material.

Another possibility is related to temperature. Higher temperatures lead to the wash material loosing some of its ability to flow, and consequently, it did not flow up to meet the tray material. The same may be true of the tray material, in that it is too far along in its set to flow easily up to the wash.

This problem can be avoided by covering the entire preparation with wash. My technique is to inject the preparation, blow with air, and quickly inject again and seat the tray. This will ensure that there will not be any voids on the axial surfaces.

You might ask why isn't this problem seen on the mesial and distal surfaces of crown and bridge preparations. The mesial and distal surfaces are usually confined by the proximal surfaces of the adjacent teeth. These adjacent surfaces confine the wash next to the mesial or distal surface of the prepared teeth. These adjacent teeth also force the tray material to flow down next to these surfaces as the tray is seated. On the buccal and lingual surfaces, as the tray material flows down towards the sulcus, there are not the same confining surfaces, and the tray material may not be forced up to the wash material.


On to the next session

Back to the Course Index and Home Page


Questions? Comments?

Questions or Comments relating to this CE course or activity can be e-mailed to Dr. Hamilton:

e-mail to: jchamilt@umich.edu


© J. Hamilton, University of Michigan, School of Dentistry, 1996

Voids on the distal axial wall of the preparation

 

Figure 2, a void is noted near the junction of the tray and injection material.

In Figure 2, a void is noted at the junction of the tray and injection material. This special case is due to the fact that there is no tooth distal to the prepared tooth to force or confine the injections or tray material to that surface. In this instance, a special effort needs to be made to forcibly inject material onto the distal surface or confine the tray material with a custom tray. Another option with the injection material is to blow it into the distal surface, if access allows, which will ensure good apposition between the tooth surface and the impression material.


On to the next session

Back to previous session

Back to the Course Index and Home Page


Questions? Comments?

Questions or Comments relating to this CE course or activity can be e-mailed to Dr. Hamilton:

e-mail to: jchamilt@umich.edu


© J. Hamilton, University of Michigan, School of Dentistry, 1996

Voids on the distal axial wall of the preparation

 

Figure 2, a void is noted near the junction of the tray and injection material.

In Figure 2, a void is noted at the junction of the tray and injection material. This special case is due to the fact that there is no tooth distal to the prepared tooth to force or confine the injections or tray material to that surface. In this instance, a special effort needs to be made to forcibly inject material onto the distal surface or confine the tray material with a custom tray. Another option with the injection material is to blow it into the distal surface, if access allows, which will ensure good apposition between the tooth surface and the impression material.


On to the next session

Back to previous session

Back to the Course Index and Home Page


Questions? Comments?

Questions or Comments relating to this CE course or activity can be or e-mailed to Dr. Hamilton:

e-mail to: jchamilt@umich.edu


© J. Hamilton, University of Michigan, School of Dentistry, 1996

Voids on the distal axial wall of the preparation

 

Figure 2, a void is noted near the junction of the tray and injection material.

In Figure 2, a void is noted at the junction of the tray and injection material. This special case is due to the fact that there is no tooth distal to the prepared tooth to force or confine the injections or tray material to that surface. In this instance, a special effort needs to be made to forcibly inject material onto the distal surface or confine the tray material with a custom tray. Another option with the injection material is to blow it into the distal surface, if access allows, which will ensure good apposition between the tooth surface and the impression material.


On to the next session

Back to previous session

Back to the Course Index and Home Page


Questions? Comments?

Questions or Comments relating to this CE course or activity can be or e-mailed to Dr. Hamilton:

e-mail to: jchamilt@umich.edu


© J. Hamilton, University of Michigan, School of Dentistry, 1996

Voids at a line angle

 

 

Figure 3

Figure 3 illustrates the results of a void at the distal lingual line angle in an impression. This is sometimes called a fin on the die. The most likely reason for this relates to how the preparation was injected. Often the dentist will start injecting at a line angle and go around the tooth, stopping at the same line angle. The beginning and ending extrusions do not flow together. Why doesn't the beginning and ending extrusions flow together? The material lost working time. This could be due to room or mouth temperature (See what causes impression materials to set too fast?) or a timing issue. That is, it just took too long to inject the material.

The last possibility, and least likely, is that the working time of the material was drifting. That means that, due to problems in manufacturing, the working time was not stable, and over time it got shorter or longer.


On to the next session

Back to previous session

Back to the Course Index and Home Page


Questions? Comments?

Questions or Comments relating to this CE course or activity can be or e-mailed to Dr. Hamilton:

e-mail to: jchamilt@umich.edu


© J. Hamilton, University of Michigan, School of Dentistry, 1996

Voids on the distal axial wall of the preparation

 

Figure 2, a void is noted near the junction of the tray and injection material.

In Figure 2, a void is noted at the junction of the tray and injection material. This special case is due to the fact that there is no tooth distal to the prepared tooth to force or confine the injections or tray material to that surface. In this instance, a special effort needs to be made to forcibly inject material onto the distal surface or confine the tray material with a custom tray. Another option with the injection material is to blow it into the distal surface, if access allows, which will ensure good apposition between the tooth surface and the impression material.


On to the next session

Back to previous session

Back to the Course Index and Home Page


Questions? Comments?

Questions or Comments relating to this CE course or activity can be or e-mailed to Dr. Hamilton:

e-mail to: jchamilt@umich.edu


© J. Hamilton, University of Michigan, School of Dentistry, 1996

Voids at a line angle

 

 

Figure 3

Figure 3 illustrates the results of a void at the distal lingual line angle in an impression. This is sometimes called a fin on the die. The most likely reason for this relates to how the preparation was injected. Often the dentist will start injecting at a line angle and go around the tooth, stopping at the same line angle. The beginning and ending extrusions do not flow together. Why doesn't the beginning and ending extrusions flow together? The material lost working time. This could be due to room or mouth temperature (See what causes impression materials to set too fast?) or a timing issue. That is, it just took too long to inject the material.

The last possibility, and least likely, is that the working time of the material was drifting. That means that, due to problems in manufacturing, the working time was not stable, and over time it got shorter or longer.


On to the next session

Back to previous session

Back to the Course Index and Home Page


Questions? Comments?

Questions or Comments relating to this CE course or activity can be or e-mailed to Dr. Hamilton:

e-mail to: jchamilt@umich.edu


© J. Hamilton, University of Michigan, School of Dentistry, 1996

Voids on the distal axial wall of the preparation

 

Figure 2, a void is noted near the junction of the tray and injection material.

In Figure 2, a void is noted at the junction of the tray and injection material. This special case is due to the fact that there is no tooth distal to the prepared tooth to force or confine the injections or tray material to that surface. In this instance, a special effort needs to be made to forcibly inject material onto the distal surface or confine the tray material with a custom tray. Another option with the injection material is to blow it into the distal surface, if access allows, which will ensure good apposition between the tooth surface and the impression material.


On to the next session

Back to previous session

Back to the Course Index and Home Page


Questions? Comments?

Questions or Comments relating to this CE course or activity can be or e-mailed to Dr. Hamilton:

e-mail to: jchamilt@umich.edu


© J. Hamilton, University of Michigan, School of Dentistry, 1996

Voids at a line angle

 

 

Figure 3

Figure 3 illustrates the results of a void at the distal lingual line angle in an impression. This is sometimes called a fin on the die. The most likely reason for this relates to how the preparation was injected. Often the dentist will start injecting at a line angle and go around the tooth, stopping at the same line angle. The beginning and ending extrusions do not flow together. Why doesn't the beginning and ending extrusions flow together? The material lost working time. This could be due to room or mouth temperature (See what causes impression materials to set too fast?) or a timing issue. That is, it just took too long to inject the material.

The last possibility, and least likely, is that the working time of the material was drifting. That means that, due to problems in manufacturing, the working time was not stable, and over time it got shorter or longer.


On to the next session

Back to previous session

Back to the Course Index and Home Page


Questions? Comments?

Questions or Comments relating to this CE course or activity can be or e-mailed to Dr. Hamilton:

e-mail to: jchamilt@umich.edu


© J. Hamilton, University of Michigan, School of Dentistry, 1996

Voids throughout the impression

Figure 4

Voids throughout the impression material (Figure 4) are usually due to an error in mixing or loading the tray or syringe. When loading a tray from an automix cartridge, always keep the static mixing tip buried in the material. If you hold the mixing tip above the tray and allow the material just to drop into the tray, it traps air and leads to the problem seen in Figure 4. If an impression material syringe is filled using a cartridge with a static mixing tip, the syringe should be filled from the back to the front end with the piston already in position in the syringe. This way, there will not be any air trapped in the cartridge between the piston and material. This trapped air can become mixed with the material and lead to an air voids in the impression. The air at the front of the impression material syringe is expelled once the tip is screwed on prior to injecting the material.


On to the next session

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Questions? Comments?

Questions or Comments relating to this CE course or activity can be or e-mailed to Dr. Hamilton:

e-mail to: jchamilt@umich.edu


© J. Hamilton, University of Michigan, School of Dentistry, 1996

Voids in the sulcus

 

Figure 5

Voids in the sulcus (Figure 5) are a major concern. The most likely reason for a void at the gingival margin is due to moisture contamination, or inability to deposit injection impression material at this critical junction. In order to maintain a dry field during injection, I use what is called a double cord technique. The tooth is prepared down to, but not touching, the gingiva. A zero or double zero braided retraction cord is packed to retract the gingiva. The preparation is then dropped down to the braided cord. Now a number two cord is packed on top of the double zero cord, pushing the double zero cord more apically. After waiting five to ten minutes, only the number two cord is removed, leaving the smaller retraction cord in the sulcus. The remaining smaller cord continues to maintain pressure in the gingival sulcus and restricts the chance of hemorrhage into this critical area. Now the hemostatic agent is rinsed and the area dried. The margin should be fully visible, since the number two cord pushed the smaller cord beyond the margin. The impression material is injected into the sulcus and air from an air syringe is blown into the sulcus, blowing the material down to the smaller cord. At the same time, the injection impression material is drawn into a thin layer about the entire preparation. Another layer of impression material is quickly deposited on to the prep, and the tray is seated. Most often, when the impression material is set, and the tray is removed, the double zero cord will come out in the impression. It's quite OK, since it is always beyond the margin. If the smaller cord is not removed with the impression, pay special attention to removing this cord prior to sending the patient home.

Voids at the gingival margin can also be due to moisture contamination. The most likely area for moisture contamination in the maxillary arch is the distal, buccal line angle on the last tooth in the maxillary arch. In a mandibular impression, the most likely area for moisture contamination is the distal lingual line angle of the last mandibular tooth in the arch.

 


On to the next session

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Questions? Comments?

Questions or Comments relating to this CE course or activity can be or e-mailed to Dr. Hamilton:

e-mail to: jchamilt@umich.edu


© J. Hamilton, University of Michigan, School of Dentistry, 1996

What causes distortion in otherwise good looking impressions?

One of the most frustrating problems associated with impression taking is the impression that looks perfect, but is actually distorted. Much time is wasted in making the crown, scheduling the patient, trying to seat the crown and retaking the impression. The question immediately arises, why didn't it fit? Although there are many reasons why a crown doesn't fit, most likely it is not the dental laboratory. Dental labs couldn't stay in business if their crowns didn't fit a vast majority of the time. The same goes for the impression material. Successful crowns and bridges have been made with every major material. This is not to say that dental laboratories and manufacturers don't have a bad day once in a while, just that it is not as common as some dentists would like to believe.

I believe the most likely reason for crowns that do not fit is rebound, or a change in the shape of the preparation in the impression due to the springing back of the rubber material that set under pressure. Shrinkage of an impression material, if the tray is rigid and there is a bond between the tray and material, will most likely lead to a larger die and crowns that go to place more easily on the prepared tooth. The reason for this is that most preparations are extra coronal. If the preparation is intra coronal, shrinkage will lead to a larger unit and a restoration that will be more difficult to seat in the tooth.

How do we get rebound? There are number of ways to create that unwanted rebound. In general terms, pressure was generated in the impression material or placed on the tray during the setting of the material while it was in the mouth. When the tray is removed from the mouth, the pressure is released and the material springs into the space left by both the teeth and preparation, leading to smaller dies and crowns that are tight.

If the pressure to seat the impression material flexed the tray, then the tray could also rebound, leading to a distorted impression. Consequently, when an impression is seated, it should be held with neutral pressure while setting.


On to the next session

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Questions? Comments?

Questions or Comments relating to this CE course or activity can be or e-mailed to Dr. Hamilton:

e-mail to: jchamilt@umich.edu


© J. Hamilton, University of Michigan, School of Dentistry, 1996

Rebound - Single step putty - wash technique

In the single step putty wash technique, the current putties have shorter working times than the injection materials. Consequently, it is quite possible that the putty could be seated after it has started to gain memory and the injection material is still free flowing. This leads to the putty setting under pressure and to rebound and tight fitting crowns. With the single step technique, it is critical to coordinate the mixing of the putty with the injection of the wash. That means that if the dentist has a difficult prep to inject or multiple preps to inject, the mixing of the putty will be delayed until after the start of injection. If the injection of the preparation is relatively easy, the mixing of the putty can start before the injection of the wash. The ideal case is when the putty is mixed, placed in the tray, handed to the dentist and placed in the patient's mouth, without any pauses in the sequence.


On to the next session

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Questions? Comments?

Questions or Comments relating to this CE course or activity can be or e-mailed to Dr. Hamilton:

e-mail to: jchamilt@umich.edu


© J. Hamilton, University of Michigan, School of Dentistry, 1996

Rebound and two step putty - wash technique

 

Figure 6.

In the two step putty wash technique, the major problem is leaving room for the wash around the preparation after the putty impression is taken. If a spacer is not used, or the putty is not relieved, or the putty impression is held with too much pressure, the putty will be in contact with the preparation. This will push all the wash out of the area. This leads to the putty being under pressure when the wash sets and rebound after the tray is removed from the mouth, leading to smaller dies and crowns that are tight.

The easiest way to solve this problem is to use a spacer when taking the putty impression. Figure 6 illustrates an area in which too much pressure was applied to the tray, or there was not enough relief of the putty. The putty is showing through the wash and had to be under pressure while the wash was setting. Consequently, when the pressure was relieved as the tray was removed from the mouth, the putty rebounded, leading to a smaller die and a crown that was tight.


On to the next session (requires course registration)

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Questions? Comments?

Questions or Comments relating to this CE course or activity can be or e-mailed to Dr. Hamilton:

e-mail to: jchamilt@umich.edu


© J. Hamilton, University of Michigan, School of Dentistry, 1996